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02 Feb, 2024 420 Views Author: Cherry Shen

EMI Testing Equipment: The Essential EMI Test Machine and EMI Compliance Test Receiver

With the development of technology, LED lighting fixtures have significant advantages in energy efficiency, lifespan, and color temperature. However, at the same time, LED fixtures also have some issues, one of which is EMI. In order to ensure that the EMI of LED fixtures meets the standard requirements, a dedicated instrument called LED fixture EMI Test Machine and EMI Compliance Test Receiver have emerged in the market.

EMI is the disturbance (permanent or transient) in an electrical signal caused by sources such as power or magnetic sources. These sources include radiated electromagnetic fields, different voltages, and currents from external sources or devices. Devices are highly sensitive to these effects as they process electrical signals and consume power to operate. EMI interference can decrease circuit performance, increase error rates and data loss, and result in performance interruptions or complete device failure.

The range of EMI sources includes other electronic devices, transmitters, motors, power sources, and environmental factors such as lightning or the sun. As more integrated electronic devices become standard, being designed in close proximity and operating in the same environment, each device may cause an increase in EMI issues for other devices unless appropriately designed solutions are implemented to prevent or control them.

The operation of an EMI test machine:

An EMI test machine is a primary tool for measuring emitted interference. It is essentially a spectrum analyzer that selectively identifies and displays predefined frequency components within the interference signal inputted by a sensor, within a certain frequency bandwidth. By continuously changing the set frequencies, the spectrum of the signal can be obtained. An EMI receiver can be seen as a tunable, frequency-adjustable, and precise voltage meter that measures amplitude.

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EMI refers to the mutual interference between the electromagnetic field and the current and voltage in the power system when electrical equipment is working. When LED fixtures are powered by the power supply, the current and voltage generate electromagnetic radiation. If the electromagnetic radiation of LED fixtures exceeds the specified limit, it will interfere with other electronic devices and wireless communication, and even affect the normal operation of wireless communication. Therefore, testing and monitoring the EMI of LED fixtures to ensure compliance with standard requirements has become an important aspect of ensuring the stable operation of electronic equipment and communication systems.

The LED fixture EMI test machine is a specialized testing device that can measure the electromagnetic interference of LED fixtures under different operating conditions. Its main functions include measuring the radiation electromagnetic field intensity and frequency range of fixtures, spectrum distribution, harmonics, and inter-harmonics. The LED fixture EMI test machine canaccurately measure the electromagnetic radiation characteristics of fixtures and automatically analyze and judge whether they meet the relevant standard requirements.

The LED fixture EMI test machine adopts advanced measurement technology and algorithms, enabling effective testing and analysis. Its measurement range covers the entire electromagnetic spectrum, allowing detection of radiation at different frequencies, providing a comprehensive understanding of the electromagnetic interference characteristics of the fixtures. Additionally, the LED fixture EMI tester can automatically record test results and generate detailed test reports, which can be provided to fixture manufacturers and relevant departments for product quality monitoring and technical improvement.

The use of the LED fixture EMI test machine is flexible and convenient. Simply connect the tester to the LED fixture and set the corresponding test parameters to start testing. The tester will automatically complete the measurement and analysis process and display the results on its screen in numerical or graphical form. Users can choose to save test results or print test reports according to their needs, facilitating follow-up analysis and archiving.

The emergence of the LED fixture EMI test machine has made electromagnetic interference monitoring of LED fixtures simple and efficient. It can help fixture manufacturers and relevant departments to timely understand the electromagnetic interference situation of LED fixtures and take measures for improvement. During the product development and production process, the LED fixture EMI test machine can serve as an important tool to ensure that theelectromagnetic interference of LED fixtures meets the standard requirements.

However, despite the effectiveness of the LED fixture EMI test machine in monitoring and controlling electromagnetic interference, there are still some LED fixtures on the market that exceed the EMI limits. This is mainly due to some manufacturers not strictly adhering to electromagnetic interference standards during the production process or errors in the use of testing instruments. Therefore, for consumers, when purchasing LED fixtures, it is important to choose reputable and high-quality brands to ensure that the quality and performance of LED fixtures meet the standard requirements.

Completely eliminating EMI in practical applications is unrealistic as no signals would be able to come from or go into devices. Therefore, considering EMI in the terminal equipment from the beginning is crucial. Since it is nearly impossible to model every potential source and behavior of EMI challenges during the design process, being proficient in troubleshooting during the testing phase to address unforeseen EMI challenges is equally important.

In conclusion, the emergence of the LED fixture EMI test machine provides a simple and efficient solution for monitoring and controlling electromagnetic interference of LED fixtures. By testing and monitoring the EMI of LED fixtures, the quality and performance of these fixtures can be ensured, avoiding interference with other electronic devices and communication systems. At the same time, consumers should also choose reputable and high-quality brands when purchasing LED fixtures to ensure that the electromagnetic interference of these fixtures meets the standard requirements, providing a safe and stable lighting environment for users.

When investigating the newly discovered EMI issue, three basic steps need to be taken:

Shielding Inspection

Isolate “noise” from external (immunity) or internal radiation (emission) sources that affect data transmission, and avoid radiation leakage caused by poor installation of shielding materials. Suitable shielding materials include conductive foam, conductive pads, metal enclosures, metal foils, metallized fabric, or even conductive adhesive or epoxy resin. The ideal solution will depend on available dimensions, performance requirements, and other design specifications.

Grounding Inspection

This is the simplest and most common diagnostic tool for identifying EMI “noise”. Avoid the generation of “bias” voltage, which can act as a signal transmitter by inserting conductive components as interconnects to optimize grounding. These components can be conductive foam, adhesives, polymers, or fabric foams. Again, bear in mind the “grounding” properties and do not assume ideal characteristics.

Absorber Lamination

If EMI “noise” still persists even after studying or introducing grounding and/or shielding solutions, absorber materials are the next solution to evaluate. To select the appropriate absorber material, it is crucial to understand the frequency range causing the “noise”. Common materials include magnetic or electric “noise” suppression sheets, or a combination of both.

EMI receiver system for EMI (Electromagnetic Interference) radiation conduction or conducted emissions testing. The EMI-9KB EMI receiver is made of full closure structure and strong electro-conductibility material, which has high shielding effect. Due to the new technology for the EMI Test System, it solved the instrument self-EMI problem. The test results are according to the international format test report. The EMI Test System EMI-9KB fully meets CISPR15:2018CISPR16-1GB17743, FCC, EN55015 and EN55022.

EMI-9KB EMI Test Receiver

EMI-9KB EMI Test Receiver

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