Cable and wire test solutions are essential for verifying compliance with international safety and performance standards. IEC 60245-1:2008 and IEC 60227-1:2007 define requirements for rubber and PVC insulated cables, including voltage testing, insulation resistance, and mechanical strength. For medium and high-voltage cables, IEC 60502-1:2021 and IEC 60840:2011 outline tests for dielectric strength, partial discharge, and thermal aging. Meanwhile, IEC 60189:2018 focuses on communication cables, emphasizing attenuation, impedance, and signal integrity tests. These standards ensure cables meet strict quality benchmarks for different applications, from industrial power distribution to data transmission.
To meet IEC requirements, manufacturers use advanced testing solutions such as high-voltage withstand testers, insulation resistance meters, and network analyzers. For example, cables tested under IEC 60502-1 undergo voltage endurance and bending tests to simulate real-world conditions, while IEC 60227 standards call for flame propagation and tensile strength testing. Automated test systems help streamline these processes, capturing precise data for analysis and ensuring every cable batch meets the necessary performance criteria. This rigorous testing framework helps prevent failures, extends product lifespan, and enhances overall electrical safety.
Standard:
LISUN Cable and Wire Test Solutions fully meet the follow standard:
LISUN supplies the fully test solutions for the following IEC 60245-1:2008, please see the below excel table:
| IEC 60245-1:2008 Clause and Subject | LISUN Model |
| 3.2 Durability | GDJS-015B |
| 5.2 Insulation | WB2681A |
| 5.2.4 Mechanical properties before and after aging (Table 1) | GNGPL-3610-2PA |
| 5.6.3.1 Flexing test for flexible cable | WDT-B42 |
| 5.6.3.2 Static Flexibility test | WDT-3 |
| 5.6.3.3 Wear Resistance Test | WDT-1 |
| 5.6.3.4 Tensile strength of central heart of lift cables | LS-B07 |
| 5.6.3.6 Test for resistance to heat of texitile braids | LS-GWC-1 |
LISUN supplies the fully test solutions for the followingIEC 60227-1:2007, please see the below excel table:
| IEC 60227-1:2007 Clause and Subject | LISUN Model |
| Clause 4.2.3 Durability | LS-B36 |
| Clause 5.6.3.1 Flexing test for flexible cables | WDT-B42 |
| Clause 5.6.3.2 Bending test for tinsel cord | SW-6 |
| Clause 5.6.4 Flame retardance | RSB-WC |
| Reference No.4 Heat shock test | HLST-500D |
| Reference No.5 Pressure test at high temperature | GNGPL-3610-2PA |
| Reference No.7 Elongation test at low temperature | LS-B40 |
| Reference No.8 Impact test at low temperature | DWC-1 |
| Reference No.1 Tensile strength and elongation at break | PULL-2000KG |
| Reference No.1.2 Properties after ageing in the air oven | GW-225-400 |
LISUN supplies the fully test solutions for the following IEC 60502-1:2021, please see the below excel table:
| IEC 60502-1:2021 Clause and Subject | LISUN Model |
| Clause 17.3 Insulation resistance measurement at maximum conductor temperature | WB2681A |
| Clause 18.8 Pressure test at high temperature on insulation and non-metallic sheaths | GNGPL-3610-2PA |
| Clause 18.9 Test on PVC insulation and sheaths and halogen free sheaths at low temperatures | DWC-1 |
| Clause 18.10 Test for resistance of PVC insulation and sheaths to cracking (heat shock test) | LS-B38 |
| Clause 18.11 Ozone resistance test for EPR and HEPR insulation | OTC-150A |
| Clause 18.15 Fire tests | RSB-WC |
| Clause 18.19 Determination of hardness of HEPR insulation | LS-B04 |
| Table 15 Tensile Strength | PULL-2000KG |
LISUN supplies the fully test solutions for the following IEC 60840:2011, please see the below excel table:
| IEC 60840:2011 Clause and Subject | LISUN Model |
| Clause 5 Precautions against water penetration in cables | JL-X |
| Clause 12.5.14 Water penetration test | |
| Clause 8.2 Frequency and waveform of power frequency test voltages | PFM61000-8A |
| Clause 8.3 Waveform of lightning impulse test voltages | SG61000-5 |
| Clause 10.12&12.4.7&13.2.5 Lightning impulse voltage test | |
| Clause 10.10 Measurement of capacitance | LS6515EN |
| Clause 12.4.3 Bending test | SW-6 |
| Clause 12.4.6 Heating cycle voltage test | GDJS-015B |
| Clause 13.2.4 Heating cycle voltage test | |
| Clause 13.3.2.4 Heating cycle test without voltage | |
| Clause 12.5 Non-electrical type tests on cable components and on complete cable and Table 5,7&8 | |
| Tensile strength and elongation at break | PULL-2000KG |
| Pressure test at high temperature | GNGPL-3610-2PA |
| Clause 12.5.6 Pressure test at high temperature onoversheaths | |
| Cold elongation test at low temperature | LS-B40 |
| Cold impact test at low temperature | DWC-1 |
| Loss of mass in air oven | GW-500 |
| Clause 12.5.4.3 Oven aging treatment | |
| Heat shock test | LS-B38 |
| Ozone resistance test | OTC-150A |
| Hot set test | RSB-WC |
| Clause 12.5.13 Test under fire conditions | |
LISUN supplies the fully test solutions for the following IEC 60189-1:2018, please see the below excel table:
| IEC 60189-1:2018 Clause and Subject | LISUN Model |
| Clause 6.1 Selection, marking and preparation of samples for tensile tests | PULL-2000KG |
| Clause 6.3 Tensile test | |
| Clause 7.1 Accelerated ageing | GDJS-015B |
| Clause 7.2 Pressure test at high temperature | GNGPL-3610-2PA |
| Clause 7.5 Heat shock test | LS-B38 |
| Clause 8.3 Insulation resistance | WB2681A |
| Clause 8.4 Mutual capacitance | LS6515EN |
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