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Cone Calorimeter

Product No: LS-ISO5660

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  • Description
  • The LS-ISO5660 Cone Calorimeter (also known as an Oxygen Consumption Calorimeter, Heat Release Rate Calorimeter, Building Material Combustion Calorimeter, Cone Heater Calorimeter, or Cone Heater Calorimeter) is a high-precision material combustion performance testing instrument developed by LISUN based on the “oxygen consumption principle” (13.1 MJ/kg ± 5%). It accurately measures key combustion parameters such as heat release rate, smoke production, and mass loss rate, providing scientific data support for material fire safety assessments. The modular design includes a standard gas analysis cabinet, a test control cabinet, a combustion test platform, and measurement modules. Its stable structure and easy operation meet the combustion performance testing needs of solid materials in various scenarios.

    The LS-ISO5660 Oxygen Consumption Calorimeter is widely applicable to building materials, plastics, composite materials, and other fields. Whether optimizing flame retardant formulations during material R&D, assessing fire ratings during product certification, or performing quality verification by third-party testing agencies, its highly accurate test results help users control material combustion safety performance. Complying with multiple authoritative domestic and international standards, it is a core instrument in the field of material safety testing.

    Standards:

    Standards No. Standards Name
    ISO 5660-1:2015 Reaction-to-fire tests — Heat release, smoke production and mass loss rate — Part 1: Heat release rate (cone calorimeter method)
    ASTM E 1354 Standard Test Method for Heat and Visible Smoke Release Rates for Materials and Products Using a Cone Calorimeter
    ASTM E 1474 Standard Test Method for Measuring Smoke Obscuration in Full-Scale Room Tests
    ASTM E 1740 Standard Test Method for Heat Release Rate of Insulating Materials Using a Cone Calorimeter
    ASTM F 1550 Standard Test Method for Heat and Visible Smoke Release Rates for Upholstered Furniture and Mattresses Using a Cone Calorimeter
    ASTM D 6113 Standard Test Method for Evaluating the Flammability of Cellular Materials Using a Cone Calorimeter
    NFPA 264 Standard Test Method for Heat and Visible Smoke Release Rates for Upholstered Furniture and Mattresses Using a Cone Calorimeter
    CAN ULC 135 Standard Method of Test for Heat Release Rate of Building Materials and Products Using a Cone Calorimeter
    BS 476-15 Methods for determination of fire properties of building materials and components — Part 15: Method for measurement of the rate of heat release of building products
    GB/T 16172-2007 建筑材料热释放速率试验方法

    Specifications:

    Parameters Specifications
    Core Modules Standard Gas Analysis Cabinet (including paramagnetic oxygen analyzer, CO/CO₂ analyzer); Test Control Cabinet (Siemens PLC + 19-inch touch industrial all-in-one machine); Combustion Test Platform (5000W cone heater); Measurement Module (annular sampler + orifice flowmeter)
    Heating & Radiation Cone heater rated power: 5000W; Heat output: 0~100kW/m²; PID temperature control; Irradiation deviation of the 50*50mm central area of exposed specimen: ≤±2%
    Testing Sample Requirements Maximum Testing sample size supported: 100mm100mm50mm; Weighing range: 0~3000g; Display accuracy: 0.01g; Measurement accuracy: 0.1g
    Gas Analysis Oxygen analyzer: 0-25% measuring range, T90<1.5s, zero drift < 0.5%/month; CO₂ analyzer: 0-10% measuring range, drift < 100ppm; CO analyzer: 0-1% measuring range, drift < 20ppm
    Exhaust & Sampling Exhaust fan flow: 0~0.034m³/s; Exhaust flow can be stabilized at 0.024±0.002m³/s; Annular sampler: 685mm away from the smoke collecting hood, with 12 flow-equalizing small holes
    Auxiliary Systems Portable water cooling system (no external water source required); 0~5℃ condenser (with automatic drainage); High-voltage spark igniter (with safety cut-off, ignition needle distance adjustable: 3-5mm)
    Data Acquisition Supports real-time recording of parameters such as heat release rate, mass loss, and smoke production; Software automatically generates curves and reports

    Applications:
    • Material R&D and Production: Optimizing the combustion performance of building and industrial materials such as plastics, rubber, foam, wood, and composite materials; verifying the effectiveness of flame-retardant formulations.
    • Product Certification and Classification: Providing test data for material combustion performance classification (e.g., EN 13501-1) in accordance with standards like ISO 5660-1:2015, ASTM E 1354, ASTM E 1474, ASTM E 1740, ASTM F 1550, ASTM D 6113, NFPA 264, CAN ULC 135 and BS 476 Part 15.
    • Quality Inspection and Acceptance: Used in third-party testing institutions and construction project acceptance processes to verify whether the actual combustion performance of materials meets design and standard requirements.
    • Scientific Research and Teaching: Facilitating fire science research in universities and research institutes to analyze material combustion mechanisms; or serving as teaching equipment to demonstrate the principles of material combustion performance testing.

    Test Procedures:
    1. Test Preparation: Confirm the ambient temperature and humidity (23±2℃, 50±5% RH); check the smoothness of the exhaust system and the tightness of pipelines. Prepare standard gases such as nitrogen and methane; prepare specimens (3 parallel specimens per group) in the size of 100mm*100mm, and wrap them with 0.025-0.04mm aluminum foil (glossy side inward).
    2. Equipment Calibration: Start the equipment. First, calibrate the gas analyzer (pass nitrogen for zeroing, and pass standard gas for high-point calibration). Then, complete the weighing calibration with 250g, 50g, 100g, and 200g weights. Finally, adjust the methane pressure to 0.15MPa and the air volume to 0.024±0.002m³/s, and complete the heat release rate calibration (a C value of 0.038-0.045 is qualified).
    3. Specimen Installation and Test: Place the specimen holder (including refractory fiber layer) on the weighing platform and reset it to zero, then collect 1-minute baseline data. Insert the igniter, remove the radiation shield within 10 seconds, record the ignition time after igniting the specimen, and continuously monitor until the test is terminated (when one of the conditions such as continuous combustion for 32 minutes or no ignition for 30 minutes is met).
    4. Data Processing: After the test, the software automatically calculates parameters such as average/peak heat release rate and mass loss rate, generates a test report with curve charts. Check the deviation of parallel specimens (the heat release rate deviation within 180s shall be ≤10%) to confirm data validity.

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